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Senior Mechanical Design / Project Engineer
Name: David E. Kim    E-mail:     7/9/2008
 

Address: 2202 Worthington Dr, Valparaiso, IN 46383      Phone: (219) 707-2039      Email: davideunsoo@comcast.net

Objective

To assume a challenging position as a Senior Mechanical Design / Project Engineer.

Professional Strengths

An intelligent engineer with over 12yrs. in design development and equipment manufacturing industry Accomplishments are:

     Researched, developed, designed (using SolidWorks), and tested mechanical components and equipments from concept to finished product by utilizing project management principles in ISO 9001 environment.

     Co inventor of U.S. Patent #7195181 – `Disc for moving slide valve¨; issued Mar. 27/2007.

     Applied excellent mechanical aptitude with analytical and practical skills to quickly conceptualize complex new product ideas into feasible working prototypes.

     Re-designed existing major product line to improve performance, reduce manufacturing cost by 25% and reduce warranty maintenance returns by 90%.

     Implemented new products to manufacturing with machining requirements, assembly training and testing.

     Experienced in plastic molding processes, part design, mold design and plastic materials.

     Experienced in all aspects of metal sand-casting processes, part design, pattern design, core design, and materials.  Experienced in stainless steel investment casting processes.

     Acquired knowledge of machinery operations and machining properties of materials to design products and prototype tooling.

     Created complex sheet metal designs and work with vendor processes to obtain quality parts.

     Designed over 500 custom robotics electrical wire and cables (using AutoCAD) which accounted for $400K of annual sales.

     Developed design/cost spreadsheet program that reduced Engineering quotation workload by 50%.

Experience

Jul. 2001 Present         Senior Design Engineer   Task Force Tips, Inc.                  Valparaiso, IN

     Researched and developed new products, design modifications, and related tooling for assembly of products according to company policy and quality document procedures.

     Analyzed concepts of new product designs, which included judging feasibility for manufacture, assembly, function and reliability.

     Insured new product reliability by calculating performance, determining appropriate tests, developing specifications, overseeing manufacture of test pieces, assembling and performing tests. Assimilated test data and modified designs as necessary.

     Collaborated closely with Electrical Engineers to incorporate electronics and electromechanical components into new products that were specified to have remote control capabilities.

     Pursued intellectual property on behalf of the company as assigned.

     Collaborated with Production and Assembly Department personnel to solve manufacturing and assembly problems.

     Provided training regarding assembly instructions for new products.

     Responded to customer inquires regarding technical issues and problems.

     Located and acquired purchased parts and materials for new projects.

     Traveled to vendor sites to evaluate performance of company products and solve problems as needed.

     Drafted and proofread technical product documentation, such as product manuals, assembly instructions, test instructions, graphs and charts.

     Acquired good working knowledge of basic fire fighting principles and skills.

May 2000 Jun. 2001     Mechanical Design Engineer Thru-Way Trailers                         Milton, ON

     Modified heavy-duty custom flat-bed truck trailers (using 3D Mechanical desktop) by introducing lighter metal designs, performing weld stress analysis on chassis, and improving response time of pneumatic suspension and ABS braking system.

     Processed sales quotes that require detailed cost and weight analysis.

     Prepared shop work order drawings and specifications.

1994 – April 2000         Product Engineer                  Shawflex                                       Toronto, ON

     Developed and custom-designed cables for robotics and automation equipment by analyzing design properties, applications, standards testing and process issues during plant trials.

     Decreased defects and costs by improving manufacturing tolerances.

     Processed sales quotes requiring designs, costs, conformance to standards, CAD drawings, special material purchases, electrical characteristics and manufacturing quantities.

     Acquired new product approvals by meeting all aspects of standards (CSA, UL, IEC, IEEE etc.).

1993                              English Instructor Han-Sol Language Institute       Seoul, Korea

     Instructed English communication skills to staff of Korean companies dealing with foreign issues.

1992                              Mechanical Design Engineer Sow¨s Contractor                         Toronto, ON

     Designed and managed electric food elevator projects from concept to finish for restaurant constructions.

     Source all necessary materials and equipment required for the elevator project.

Education

1992                                                          University of Waterloo                                            Waterloo, ON

     B.Sc., Major in Civil Engineering and Minor in Mechanical Engineering.

     Co-op work experience – Trench Electric., Ontario Ministry of Transportation, CN Rail, & CP Railway.

Skills

     Excellent mechanical aptitude, analytical, and problem solving skills. (quick 3D free-hand sketch/rendering skills)

     SolidWorks 2007, AutoCAD 2005, MS Project, MS Office, MS Access.

     Knowledge of materials: Aluminum, Stainless Steel, Acetyl, UHMW, Nylon, Hydex, Polyurethane, PVC, Cross-linked Polyethylene, and TPE.

     Programming experience:  Visual Basic, GW Basic, FORTRAN.

Development

     SolidWorks/CosmosMotion, 2007

     Adept (File Management Systems), 2007

     SolidWorks/CosmosWorks, 2006

     Mastering Microsoft Project, CompuMaster, 2006

     SolidWorks: Advanced Part Modeling, 2005

     SolidWorks: Drawing, 2004

     SolidWorks: 3D Modeling, 2003

     Tolerance Stack-Up Analysis, U.W. Milwaukee, 2002

     Fire Streams to the Max, Duneland School of Emergency Response, 2002

     Introductions to Metal Casting, Cast Metals Institute, 2001

     Mechanical Desktop 4: certificate from Automated Design Systems, 2000.

     MS Visual Basic 6 and Visual Basic Applications for MS Excel training from Netcor Inc., 1999.

     AutoCAD (all levels) & 3D Modeling, certificates from Autodesk Advanced Training Centre, 1996.

 


 

 

 
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